Shovel TherapyMini Excavators Workshop

Troubleshooting

Upper won't swing or clunks

The swing drive is a well-known weak point on small machines: a small pinion and motor carry the full momentum of the boom every time you stop a swing.

Check these first

  • Swing motor mounting bolts. On several 1-tonne machines they are small (often 14 mm heads) and arrive loose. Check them in the first few hours and again regularly.
  • Slew bearing bolts. Some machines have them above and below the bearing, with the upper set buried under hydraulic lines; a ball-end extension helps.
  • Grease on the slew ring gear and bearing.

It will not turn at all

  1. If the hose to the swing motor jumps when you push the lever but nothing moves, the motor is getting pressure. Look for a pinion that has come off its shaft, a sheared shaft or a stripped mounting.
  2. If nothing happens and the hoses do not move, check the valve section and the swing lever linkage.
  3. Some machines have a swing lock pin or brake. Check that it is released.

It squeaks, grinds or sticks

  1. The slew bearing usually has two grease fittings under the upper frame, sometimes recessed. A needle-tip grease adaptor reaches them.
  2. Grease in stages: a few shots, rotate about a quarter turn, repeat until you have gone all the way round. Grease the ring gear teeth the same way.
  3. Many machines arrive with dry bearings and pins, so a squeak on a brand-new machine is a grease issue first.

Preventing failures

  1. Stop swings gently. A cushion valve on the swing circuit absorbs the shock of sudden stops; owners fit it to save the motor, shaft and bolts.
  2. Do not sweep dirt or push logs sideways with the arm out. The side load goes straight into the small swing pinion.
  3. Keep the arm and bucket tucked in when swinging with a load.

Stay safe: Switch off and lower the bucket before working near the slew ring. The upper can move if a valve leaks.

Guides on this site are general DIY advice gathered from hands-on owners and workshop practice. Machines vary by make, build year and serial, so check sizes, settings and part numbers against your own machine and manual. Work on hydraulics, fuel and lifting at your own risk. We update pages as we learn more. Spotted something wrong, or found a better fix? Email leon@shoveltherapy.com.